Engineering service

Mechanical and Enclosure Design

Practical enclosures for electronic products in Indian field conditions, designed around ergonomics, serviceability and the electronics inside.

In-motion weighing controller: a steel enclosure with a display showing a weight reading and a membrane keypad
In-motion weighing controller: the electronics, display and printer share one hardened enclosure.

Is this service a fit?

Typical clients

  • Products with working electronics that need a proper enclosure
  • Controllers installed outdoors, in pump rooms or on machines
  • Teams that want electronics and enclosure developed together

Problems it solves

  • Enclosures that are hard to install or service
  • Displays, keypads and indicators that are awkward to use
  • Connector and cable entry that do not suit the site
  • Mechanical parts that do not fit the machine

Scope

What’s included

  • Enclosure design for controllers and devices
  • Mounting, cable entry and connector placement
  • Ergonomics for displays, keypads and indicators
  • Serviceability for installation and maintenance
  • Mechanical parts, components and machine elements
What an enclosure design has to resolveIllustrative — not a specific project
  1. EnclosureHousing, sealing and mountingMatched to the installation environment
  2. EntriesCable entry and connector placementSuited to the wiring at site
  3. User interfaceDisplay, keypad and indicator windowsReadable and easy to operate
  4. ElectronicsPCB fit, wiring and heatChecked on a prototype
  5. ServiceAccess for installation and maintenanceServiceability by design

What we need from you

  1. PCB outline and connector positions (or our hardware design)
  2. Installation environment: outdoor, dust, water exposure, heat
  3. Mounting method
  4. Display, keypad and indicator needs
  5. Production volume and preferred manufacturing method
  6. Branding and labelling

What you receive

  • Enclosure concept
  • 3D models and drawings
  • Prototype support
  • Inputs for manufacturing

The exact list, file formats and ownership are confirmed in your project proposal.

Process

Milestones and acceptance checkpoints

  1. Requirements

    Environment, mounting, interfaces and volume agreed.

    CheckpointRequirement sign-off

  2. Concept

    Layout of electronics, interfaces and access.

    CheckpointConcept review

  3. Detailed design

    Models and drawings for prototyping.

    CheckpointDesign review

  4. Prototype fit check

    Fit with electronics, wiring and mounting checked.

    CheckpointFit-check results

  5. Manufacturing inputs

    Release for tooling or production.

    CheckpointRelease approval

Evidence

Case studies and notes

From our engineering notes

Other engineering services

FAQs

Frequently asked questions

Can’t find your answer? Ask the team directly.

Do you design only enclosures?

No. We also design mechanical parts, components and machine elements.

Can the enclosure be developed together with the electronics?

Yes. Hardware, firmware and enclosure can be developed as one product so that connectors, displays and mounting fit from the first prototype.

See all FAQs

Start a conversation

Discuss your enclosure requirement

Share what you are building. The more context you give, the more useful our first reply can be.

What the device must do, where it will be used, expected quantity and timeline. Please don’t attach confidential design files here.

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